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We always have a difficult time hiring good shotcrete nozzlemen. When interviewing nozzlemen, how can we screen those who can shoot well from those who can only talk about shooting?
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Simply said, shotcrete is sprayed concrete or mortar. There are two different types of shotcrete: wet mix and dry mix. With dry mix, the dry ingredients are mixed and blown in a stream of compressed air through the hose to the nozzle where water is added immediately before the material exits the...
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The first shotcrete homes were built shortly after the shotcrete process was invented in 1910. In the 1960's a new shotcrete construction panel system was developed. Referred to as welded wire sandwich panels (WWSP), the system has a core of polyurethane or polystyrene insulation sandwiched between...
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Because of finishing techniques for shotcrete construction, some tolerances must be larger than those achievable with formed construction. This allowance for increased tolerances need not diminish the serviceability, durability, or integrity of a structure. Tolerances provide an indication of the...
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Does an air-entraining agent serve any purpose in wet-process shotcrete? I believe shotcrete is placed with such force that any air-entraining effect is negated. Should we use air-entraining agents in concrete that will be placed by wet-mix shotcreting?
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In the dry-mix shotcrete process, dry blended mix materials are delivered through a line or hose to a nozzle, where water is added. There are two distinct types of dry-mix shotcrete equipment: single- and double-chamber pumps, and continuous-feed or rotary pumps which come in two types: barrel and...
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Does an air-entraining agent serve any purpose in wet-mix shotcrete? I believe shotcrete is placed with such force that any air-entraining effect is negated. Should we use air-entraining agents in concrete that will be placed by wet-mix shotcreting?
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Many developments in shotcrete technology during the 1980s have enhanced shotcreting capabilities. Today, both dry- and wet-mix shotcretes often contain supplementary cementing materials, which improve shotcrete workability and performance.
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Our company will be repairing a concrete spillway for a dam. We'll be repairing slab-on-grade work and walls. We're investigating several repair methods including wet- and dry-process shotcreting. What are the relative advantages and disadvantages of these methods?