FEATURES

Other Articles

  • Polyurethane Injection Stops Water Tunnel Leaking

    A valve at the Pacheco Conduit inlet in California lets workers drain the conduit without draining the 5.3-mile-long tunnel that feeds it.

     
  • Preheating Reinforcing Bars and Insert Plates

    Before welding insert plates to reinforcing bars, preheating is sometimes needed to help reduce cracking at the welded joint. But preheating is costly and complicates the welding process.

     
  • The Real Cost of Conservatism

    Engineers are by nature a conservative lot. Buildings and bridges are designed to withstand loads from the expected and the unexpected. The same is not done when designing pavements: unexpected traffic volumes sabotage many designs.

     
  • Formwork for Spiral Ramps at Dolphins' Stadium

    Joe Robbie Stadium, home of the Miami Dolphins, was designed with eight 29-foot-wide pedestrian ramps.

     
  • Laser Leveling

    Using a laser system is faster than optical grade leveling and requires fewer workers. To use it correctly, though, you need to understand how the system works and how to keep it in calibration.

     
  • Geodesic Dome of Polystyrene and Concrete

    A geodesic dome requires no heavy equipment, uses locally fabricated materials, and delivers a strong, energy-efficient dwelling suitable for many climate zones.

     
  • Desert Home in Exposed Aggregate Concrete

    A remarkable concrete dwelling cut into a rocky ridge of the Arizona desert has won acclaim from many architects.

     
  • Use Curing Blankets to Offset Cold Weather Effects on Concrete

    Many concrete contractors must cope with cold weather effects on freshly placed concrete. Insulated curing blankets, used along with other cold weather procedures, can permit concrete work at temperatures as low as -25 degrees Fahrenheit.

     
  • Cooled Concrete Controls Cracking for Base Mat Pour

    Cooled concrete played a big part in producing a nearly crack-free base mat for a Milwaukee high-rise building.

     
  • Usonian Automatic: Wright's Concrete Masonry

    About 1950, Frank Lloyd Wright designed a concrete masonry building system that he called Usonian Automatic.

     
  • Interpreting Test Reports: Look Above the Bottom Line

    When you look at a concrete test report is your eye drawn immediately to the bottom line--cylinder strength? If so, you may miss valuable information.

     
  • Curved Beams Precast on Site

    A six-level cast-in-place parking structure caused some problems for a Maryland forming contractor.

     
  • Shear Collars Save a Parking Garage Slab

    During an inspection of the elevated deck for a 16-year-old parking garage, extensive cracking was found above all 14 interior columns.

     
  • Trap Rock Aggregate for Floor Construction

    Trap rock and other materials such as quartz, emery, and metallic aggregates are often used in dry shakes to improve floor wear resistance.

     
  • Truck-Mounted Crane Cuts Forming Time in Half, Saves Workers' Backs

    Buck Sweet, a poured wall contractor, makes wall forming and stripping as easy as possible for his crew.

     
  • Concrete Bleeding

    Bleeding isn't always bad. It lowers the water-cement ratio and densifies the concrete. But concrete that bleeds too fast or too long can cause a number of problems.

     
  • Reduce Back Injuries by Lifting Correctly

    Back injuries are costly. Workers pay the highest price, enduring pain and coping with disabling effects.

     
  • Forming Impressions in an All-Concrete Bathroom

    Almost everything in Mark Story's bathroom is cast-in-place concrete, including the walls, ceiling, floor, skylight well, tub, shower, and shelves.

     
  • Rib-Reinforced Expanded Steel Mesh Solves a Forming Problem

    How do you place 12 inches of bedding aggregate and 6-inch-thick concrete slab on a 1-to-1 slope? It's hard enough to compact the aggregate, let alone deposit concrete on top of the bedding and keep everything from sliding when workers place and consolidate the concrete.

     
  • D-Cracking Pavements

    Concrete pavement D-cracking is a terminal condition. Once it starts, there's no known cure. The cause is known--coarse aggregates susceptible to freezing and thawing deterioration. But the only way to prevent D-cracking is to avoid using these aggregates in concrete pavements.

     
  • Precast Concrete as an Art Medium

    Artist Michael Wolk, an award-winning designer of furniture, graphics, and interiors, chose concrete for one of his largest and most public designs.

     
  • Your Buy-Sell Agreement: 10 Steps to Covering All the Bases

    A buy-sell agreement (sometimes known as a shareholder's agreement) provides for an orderly transfer of ownership of a closely held corporation.

     
  • Grounds for Good Living: Opportunities for Concrete in the Landscape

    Landscaping offers a growth market for the concrete contractor as well as the precaster.

     
  • Grass + Concrete = a Load-Bearing Lawn

    It looks like a lawn but it performs with the structural capacity of a well-designed concrete slab on grade.

     
  • High Early Strength Latex Modified Concrete

    A latex modified concrete (LMC) overlay delays the onset of corrosion by slowing movement of chlorides to the reinforcement.

     
  • Getting Ahead with Colored Concrete

    Regardless of the project size, a larger percentage of the money budgeted is being spent on landscaping than in past years.

     
  • Choosing and Paying a Specialty Contractor

    Choosing and paying a specialty contractor can be a painful experience. Owners want value for their construction dollars and specialists want a reasonable profit. Can they both be satisfied?

     
  • Making Good Concrete Even Better

    Poorly cured concrete starts its life with a defect that could be fatal. Water-filled voids, instead of filling with hydrated cement, remain empty after the mix water evaporates. Avoiding this handicap requires the engineer to specify adequate curing and the contractor to use curing methods that...

     
  • Better Industrial Floors Through Better Joints

    A floor joint is an interruption in an otherwise smooth surface. In an industrial floor, the joint needs to be protected from hard wheels. By filling rather than sealing it, you protect the edges of the joint from damage.

     
  • Detecting Invisible Corrosion in Concrete

    A thorough investigation must be performed to determine the extent and magnitude of concrete distress. The typical investigation begins with a condition survey based on visual examination and soundings to identify delamination and deterioration.

     
  • Mini Storage Warehouse Uses Mega Tilt-Up Panels

    Most tilt-up contractors face the problem of casting wall panels with a total area that exceeds the footprint (ground floor area) of the building. For a four-story warehouse near Seattle, the available footprint was less than half the total square footage of the walls. Still, the architect chose...

     
  • Recurring Residential Concrete Problems

    Concrete call-backs are more frequent in the residential market. What is surprising is that the same mistakes recur season after season, job after job. Careful planning and good workmanship can eliminate these mistakes and cut the number of call-backs.

     
  • Reinforcing Concrete with Polymer Grids

    To control cracking best, reinforcement should be placed as close as possible to the concrete surface.

     
  • Documentation Is the Key in Wrongful Discharge Lawsuits

    Firing an employee for any reason or no reason at all can land your company in court. In today's lawsuits for wrongful discharge, documentation of employee performance is often the key in determining who wins a suit. The documentation must support the discharge without contradicting performance...

     
  • Joint Filling: Investing in Your Floor's Future

    About 400,000 lineal feet of control joints crisscross the concrete floors in Toyota's new 4,000,000-square-foot auto assembly plant in Georgetown, Kentucky. The Toyota plant joints were filled with about 6,000 gallons of semi-rigid epoxy joint filler.

     
  • Olympic Oval -- an Award-Winning Use of Precast Concrete

    Located at the University of Calgary, Calgary, Alberta, the Olympic Oval is an award-winning building. Its unique roof system of diagonally intersecting precast concrete arches won a 1987 Prestressed Concrete Institute (PCI) Design Award and a 1987 Post-Tensioning Institute (PTI) Award of...

     
  • Whitetopping Demonstration Puts Asphalt Under Cover

    To show that a concrete overlay is an effective repair for distressed asphalt pavements, the Kentucky Ready Mixed Concrete Association (KRMCA) whitetopped a deteriorated asphalt entrance drive to a shopping center.

     
  • Predicting Plastic Shrinkage Cracking in LMC Overlays

    Plastic shrinkage cracking is a potential problem when latex modified concrete (LMC) is placed on a dry, windy day.

     
  • If It's Still Standing, It Can Be Repaired

    Concrete repairs sometimes fail because bond between new and old concrete fails.

     
  • Slabjacking Solutions for Settled Slabs

    Concrete slab settlement causes problems. But slabjacking, properly done, solves the problems permanently. It's faster and much less costly to raise a concrete slab than to replace it.

     
  • Structural Rehabilitation of Concrete Lighthouse

    Brandywine Shoal Lighthouse stands 7 miles west of Cape May, New Jersey. It is the first reinforced concrete structure of its kind located on a submarine site in the continental United States.

     
  • How to Build Concrete Parking Lots

    Parking lots are a cost effective alternative to asphalt that saves owners money in lifetime costs. To encourage good construction of concrete parking lots, the American Concrete Institute (ACI) formed Committee 330, Parking Lots, in 1982. The committee's first document, "Guide for Design and...

     
  • Unbonded Single Strand Post-Tensioning Tendon Detail

    Single strand tendons offer an efficient, economical, and practical way of post-tensioning many types of building structures.

     
  • Bonding New Concrete to Old

    Bonding fresh, plastic concrete to old, hardened concrete increases the strength of the composite material. Bond is not, however, guaranteed. It must be ensured throughout proper surface preparation, material choice and use, and curing.

     
  • Developing Construction Safety Awareness

    Accidents in the construction industry cost $8.9 billion, or 6.5% of the total annual construction dollars.

     
  • Concrete Jungle

    Daily rainshowers, peat bogs, and heavy, wet clay didn't dampen efforts to create a 4.5-acre concrete tropical landscape in less than 7 months for a Puerto Rican hotel.

     
  • Fragile Face-Lift

    Salty sea air made the rebar corrode in decorative precast concrete balcony facings of an 18-story coastal condominium in La Jolla, California.

     
  • Concrete Vibration

    Unless concrete is properly consolidated, voids reduce strength regardless of the water-cement ratio. Consolidating the concrete, usually by vibration, increases concrete strength by driving out entrapped air. It also improves bond strength and decreases concrete permeability.

     
  • Aggregates Bring Lifetime Color to Concrete

    Mother Nature's palette comes alive in architectural concrete through the exposure of aggregates...quartz, granite, obsidian, basalt, limestone, and many more.

     
  • Construction Joints for Multistory Structures

    In order to function properly, vertical and horizontal construction joints must be carefully located and built correctly.

     
  • Transportation Monies Must Be Used for Transportation

    The Federal Highway Administration's (FHWA) crowning achievement in 1982 was adding a nickel to the federal fuel tax.

     
  • Frequent Flyer Program for Concrete Booms

    Pumping concrete through a separate placing boom has replaced crane-and-bucket methods on many high-rise construction jobs.

     
  • Intercontinental Peace Bridge Could Join East and West

    Inter-Continental Peace Bridge, Inc., was organized in 1968. The purpose and vision of this organization is to join the continents of the world by connecting the shores of Alaska and Siberia.

     
  • Cost-Effective Fire Protection

    For low-rise multifamily homes, concrete or concrete-masonry construction costs only slightly more than wood-frame construction.

     
  • Pumping Lightweight Concrete 42 Stories

    The most direct route for pumping deck concrete was through the lobby of Metropolitan Square, a 42-story St. Louis office building.

     
  • Escaping the High Cost of Temporary Pavement Repairs

    The cost of maintaining worn-out streets eats up so much of a city's limited funds that often little is left to invest in reconstruction.

     
  • Chemical System Puts Hydration on Hold for Hours or Even Days

    A new system for recycling returned ready mixed concrete has been developed.

     
  • Big Building Blocks

    Florida design/build construction firm R.J. Prossen, Inc., saves its clients money by combining modular design, tilt-up construction, and standardized details.

     
  • Concrete Basements: an Upgrade That Never Goes Out of Style

    Home buyers surveyed ranked ample storage space as the most desirable feature in their homes. Rooms that can easily be adapted to more than one use are the second most desirable feature. Full basements provide both of these features.

     
  • Concrete High-Rises Offer Many Cost Advantages

    Concrete high-rise buildings offer lower costs over the entire life of the structure.

     
  • Tilt-Up Offers the Competitive Advantage

    Tilt-up combines fast, economical construction with all the advantages of concrete: economy; speed of construction; design freedom; security; and use of local materials. Added to these advantages are concrete's durability, fire resistance, low insurance rates, and energy efficiency.

     
  • City Spire Is New York's Tallest Reinforced Concrete

    A new pinnacle on the Manhattan skyline, City Spire at 146 West 56th Street received the 1987 annual award of the New York Concrete Industry Board for overall excellence in quality of design and construction of buildings and structures using concrete as a material.

     
  • Bridges and Culverts Shotcreted over Inflated Forms

    The use of inflated forms has grown steadily. A single form can be adjusted to build many sizes of culvert arch or other structures such as large-diameter concrete pipe, tunnel linings, and water tanks as well as earth-sheltered buildings.

     
  • Post-Tensioned Dome Shotcreted from Outside an Inflated Form

    Post-tensioned domes designed to support stored materials can be built using inflated forms.

     
  • Inflated Forms for Chimney Lining

    Every chimney that lacks a masonry liner or has a cracked liner, that has loose mortar joints or damaged brickwork, or shows signs of creosote staining can be viewed as a potential fire hazard. A new refractory concrete lining of the proper size can provide a smooth, seamless acid-resistant flue...

     
  • Earth-Sheltered Residences Built Over Inflated Forms

    Inflated forming techniques coupled with a better understanding of ground temperature control are responsible for a new generation of earth-sheltered buildings.

     
  • Inflated Forming for 50-Foot Shells Without Steel

    Concrete shells 50 feet or more in diameter can be built at low cost by two persons having only limited construction skills. This method requires no steel reinforcement and is simpler than shotcreting methods.

     
  • Rebar and Fresh Concrete Lifted and Shaped by Inflating a Form

    In the 1960s the first successful attempt was made to use low air pressure to lift and shape in a single operation all of the concrete and steel needed for a 300,000-cubic-foot dome large enough to contain an entire gymnasium. Refinements since then result in the construction steps shown.

     
  • How to Choose a Concrete Framing System

    Preliminary design of a reinforced concrete structure involves the selection and representation of a framing scheme, showing size and shape of beams, columns, and slabs.

     
  • Inflated Forms: Why and How?

     
  • Booms and Power Lines: a Deadly Combination

    Operating boomed vehicles close to overhead power lines puts operators and nearby workers at risk of electrocution.

     
  • Formwork: a Big Balloon

    Air forms may be full or partial spheres, ellipsoids, cylinders, and varied mix-or-match combinations of these shapes. Irregular or free-form shapes also can be used.

     
  • Shotcrete and Urethane Layered Inside Inflated Form

    Spray a shell structure onto the inside of an inflated balloon--first some layers of urethane foam, then some layers of shotcrete.

     
  • Better Bubbles

    Commonly used air-entraining agents, whether vinsol resins or multicomponent organic materials, usually reduce concrete strength.

     
  • Whitetopping Costs Based on Pavement Area and Concrete Volume

    A payment method used on one Medina County, Ohio, whitetopping takes some of the guesswork out of estimating and bidding concrete overlays.

     
  • Formwork for Cone, Funnel, and Cylindrical Structures

    A system developed in Austria for forming axially symmetrical curved structures such as funnels, cones, shafts, sewage digestion tanks, and water towers permits continuous placement of concrete without form ties.

     
  • Wet Shotcreting Machine Gives Nozzleman Total Control

    Wet-mix shotcrete is more commonly used for high-production shotcreting applications than for repair jobs. But a Chicago-area contractor has designed and produced a wet method shotcrete machine specifically for repair work.

     
  • Resistance of High-Strength Concrete to Freezing and Thawing

    Two developments have made possible the new generation of high-strength concrete now available for routine construction: superplasticizers, and silica fume.

     
  • Saw Cuts Concrete Immediately After Finishing

    Joints should be sawed in concrete slabs before drying or cooling causes random cracking.

     
  • Can Concrete Fly?

    Sure, concrete can fly--with the help of a helicopter, a fearless pilot, and an experienced ground crew.

     
  • Worker Safety in Formwork Operations

    Major categories of accidents in forming and shoring activities are: falling from one level to another; being hit by falling objects; improper lifting practices.

     
  • Cracks in Structures

    Every building constructed using concrete in any shape or form has cracks. It is the size, frequency, and reason for their existence that matters, not that they happen to occur.

     
  • New System Casts Footings After Erecting Wall Panels

    One, two, three. Dig a trench. Erect the precast wall panels in the trench. Then fill the trench with concrete.

     
  • Recycling Concrete Pavements

    Why recycle concrete pavements? The key reasons are cost savings and reduced environmental impact.

     
  • Improved Cathodic Protection System

    Cathodic protection (CP) stops corrosion and eliminates the need for periodic patching or deck replacement. Improved materials and methods have reduced costs and simplified installation of CP systems.

     

PROBLEM CLINIC

  • Flake Calcium Chloride Added Directly to Concrete

    What is wrong with putting flake calcium chloride in the concrete truck at the jobsite to offset cold weather effects on setting and strength gain?

     
  • Patching Board-Finished Concrete

    Our company placed a poured concrete wall with a board finish. There are a few honeycombed areas that have to be patched. How can we make the patches as unnoticeable as possible?

     
  • Color Differences in Formed Concrete Surfaces

    Discoloration mars the appearance of exterior concrete on one of our institutional buildings here in the Southeast. What causes such poor looking concrete? Can anything be done to even out the color?

     
  • What Do Compressive Strength Results on Cement Mill Test Reports Tell You?

    A mill test report from a manufacturer of Type I cement gives compressive strength at 3 and 7 days. Can this information be used to determine how much cement is needed for a cubic yard of 3000-psi concrete?

     
  • Will Low pH Wastewater Attack Concrete?

    We're building a wastewater treatment plant with two concrete tanks that hold wastewater having a pH between 5 and 5.5. Is concrete adequately resistant to acids of this strength?

     
  • Computer-Aided Formwork Design

    Our water treatment plant job has a specification provision that we must submit all formwork calculations for approval.

     
  • When to Grind a Defective Surface

    Will it hurt to grind concrete the day after its placed? We're the general contractor for an office building project. We told the flatwork contractor to use a broom finish for a wide sidewalk around the building perimeter. He misunderstood and gave it a r

     
  • Elongated Slabs Are Likely to Crack

    What's the maximum recommended length-to-width ratio for sections between joints in a slab on grade? The drawings for a job I'm building show some bays that are twice as long as they are wide. No wire mesh is called for in the 6-inch-thick slab.

     
  • Reduce Cover With Silica-Fume Concrete?

    Is there any current practice or potential for reducing required concrete cover when silica-fume concrete is used? With its greatly reduced permeability, shouldn't you be able to get by with less clear cover? This would be especially helpful for reducing

     
  • Test for Presence of Fly Ash

    Is there a test for determining whether or not fly ash has been used in concrete? If so, can the test show how much was used?

     
  • Roller-Compacted Street Pavements

    We read about roller-compacted concrete (RCC) being used for streets and roads. It's reported to cost less than asphalt pavements. What's the smallest size job that can be done economically?

     
  • Freeze/Thaw Durability of Shotcrete

    We have been building concrete arch culverts with shotcrete. They're generally protected by earth cover, but we're wondering about durability at the water line. How well will they resist freezing and thawing damage? Should we use air-entrained shotcrete?

     
  • Where to Buy Pavement Breaker

    Where can I buy a pavement breaker that looks like a pile driver mounted on a wheel loader?

     
  • Curled Topping

    We contracted to pour a 22x38-foot slab in an existing basement.

     
  • When to Test for Chloride Ion?

    The specification for our parking structure job says chloride ion content of the concrete should not be more than 0.15 percent by weight of the cement.