Christian Wurtz is a young man with ideas. At this spring's meeting of the Strategic Development Council, he introduced a new product he and partner John Schmidt have developed, the PT Plug to cap the end of a post-tensioning stressing pocket. To use, you first grind out the pocket with a special reaming tool then epoxy the precast concrete PT Plug into position.

The PT Plug, in contrast to the more typical way of sealing the opening.
The PT Plug, in contrast to the more typical way of sealing the opening.

Wurtz says that this technique has many advantages:

  • Water cannot enter the pocket
  • Minimizes the risk of post-tension corrosion
  • Plugs are produced under a rigorous quality control program
  • The best defense in aggressive coastal environments
  • Zero waste
  • Proven to be faster than grouting in time study of 200 PT pockets
  • Stronger bond than traditional methods
  • Grease cap coverage of (3/4”-1”) is met every time
  • Provides a visual indicator that cable have been cut correctly
  • Roughens surface for bonding purposes
  • Decontaminates area of grease, dirt, and dust
  • Easy to store
  • Complies with preparation and minimum coverage requirements in ACI 301-10 Specifications for Structural Concrete
  • Complies with the process of preparing Post Tension Cable Pockets in PTI M55.1-12 Specifications for Grouting of Post Tension Structures
  • Complies with ASTM C 1107, Standard Specification for Packaged Dry, Hydraulic Cement
  • Zero Shrinkage of the plug
  • Max PSI is achieved through Pre Casting plugs
  • Reaming tool has extremely long working life
  • More cost effective than alternative methods
  • Ensures circular pocket every time
  • Tools and plugs available for most common pocket formers
  • Better defense against corrosion in all climates

He has tested the water-tightness of the PT Plug and found it able to keep out moisture much better than the typical filed-applied patch. To learn more, go to the PT Plug web site.